When considering which hydraulic Ironworker machine to invest in, several factors differentiate one from another. Key features to look for include robust construction, precise performance, ease of use, and compatibility with additional accessories. It’s also essential to consider the reputation and reliability of the brand. Some noteworthy brands renowned for their Ironworker machines include Scotchman, KRRASS, Edwards, Piranha, Geka, and Kingsland. These brands offer a range of models to suit different needs and budgets, ensuring that you can find the perfect Ironworker for your shop.
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What Is A Hydraulic Ironworker Machine
An Hydraulic Ironworker machine stands out as the epitome of versatility in today’s fabrication shops. Packed with a plethora of functions including punching, shearing, forming, and notching, it offers unparalleled capabilities. Moreover, Ironworkers can be augmented with additional features such as pipe coping, channel notching, and gaging systems. Despite its compact size, this affordable machine packs a powerful punch, making it an ideal choice for any workshop, including machine shops.
Famous Hydraulci Ironworker Machine Manufactures
This article will focus solely on the top four brands in the industry, as many other brands tend to emulate their designs. We’ll highlight the unique features that make each brand attractive to buyers. While these manufacturers offer a variety of machines, including dual cylinder/dual operator styles that enhance usability but also come at a higher cost, our discussion will center on the most sought-after entry-level machines in the sub 100-ton (65-75 tons) range, particularly favored by fabricating shops.
Edwards Ironworkers
These are relatively low cost systems that are of a ‘sandwiched plate’ design whereas plates of Edwards 75ton_frontsteel make the frame of the outer structure and the moving components are encapsulated between these plates.
Equipped with Punching, Plate Shearing, Angle Shearing and Notching, these base systems offer the least amount of functionality in the entry level systems without resorting to adding attachments and accessories but do so at an attractive price point.
The workstations on Edwards are at varying heights due to the design of themachien and can make working with longer materials more difficult than other designs. The Edwards Ironworker machines do offer a unique “PowerLink” system that allows external devices to be hooked up to the machines internal hydraulic system
Geka Ironworkers
Geka Ironworkers (S Models only) offer a similar design to the above Edwards machines but with the addition of two Geka-punching-shears-single-cylinder-Minicrop extra stations for shearing round and square bars and although they are slightly more robust, the Geka machines are generally 20-25% higher priced then the competitive entry level options. These machines also have multiple working heights for each feature making roller tables, supports, etc require more adjustment and setup then other types.
KRRASS Irronworkers
KRRASS is a reputable manufacturer known for producing high-quality Ironworker machines tailored to meet the diverse needs of fabricating shops and industrial settings. KRRASS Ironworkers are characterized by their robust construction, precision performance, and user-friendly features. Here are some key highlights of KRRASS Ironworkers:
Diverse Range of Models: KRRASS offers a variety of Ironworker models to suit different requirements and applications. Whether you need a compact entry-level machine or a heavy-duty industrial unit, KRRASS has options to meet your needs.
Versatility: KRRASS Ironworkers are renowned for their versatility, offering multiple functions including punching, shearing, notching, and bending. This allows fabricators to perform a wide range of tasks with a single machine, maximizing efficiency and productivity.
Advanced Features: KRRASS Ironworkers are equipped with advanced features to enhance performance and convenience. These may include hydraulic control systems for precise operation, quick-change tooling for efficient setup, and safety features to ensure operator protection.
Scotchman
Typically the least expensive of all the Ironworker machines the Scotchman design utilizes a combination of(1644) Scotchman 7012 70 Ton Ironworker – Pic 1-1 sandwiched plate frame and rocker arm design. While these machines boast many features they are often more difficult to setup an adjust then comparable systems from other manufacturers.
Piranha Ironworkers
The Piranha Ironworker machine boasts a cantilever design featuring an oversized frame resembling a “Jaw,” which facilitates rapid tool changes and offers more standard functionality compared to other brands. While it may not be the most budget-friendly option on the market, Piranha’s versatility stands out, with all working stations positioned on a common level. This design simplifies the addition of roller tables, drop tables, and other accessories. Additionally, the dovetail slide punching head enables lightning-fast tool changes, taking mere seconds compared to several minutes required by many other brands. This feature allows for the seamless integration of additional functionalities such as pipe coping, channel shearing, and press brake forming tools
The Benefits and Features of Different Hydraulic Ironworker Machines
Tonnage
Ironworkers are categorized by their tonnage capacity, which indicates their ability to handle different materials. For instance, a standard job shop dealing with ¼” plate might find a 65-ton option suitable, while a structural fabrication shop may require a 140-ton machine or higher. Understanding your maximum workload is crucial in selecting the appropriate tonnage machine for your specific application.
Features
Ironworker machines come with a variety of features, both standard and optional. It’s essential to evaluate which features you will use most frequently. While punching and shearing capabilities are standard across all machines, you may have a need for additional features such as bar and rod shearing, pipe coping, channel shearing, and more. Opting for these features can significantly impact the overall cost of the machine, so it’s important to prioritize based on your specific requirements.
Single or Dual Operator
Another consideration is whether you require a single or dual operator system. Dual operator machines, like the Piranha PII88 Dual Operator Ironworker, utilize dual cylinder systems operated from a single hydraulic system. This setup allows one operator to work the punching head for continuous production while another operator safely operates the shearing and coping systems simultaneously. While dual operator machines may come at a slightly higher price point, they offer increased efficiency and productivity.
Automation
The final phase of the selection process involves determining if you need to add automation to your machine. Automated feeding, shearing, punching, and other processes can be integrated into an ironworker, either at the time of purchase or retrofitted afterward. This transforms the basic manually operated machine into a CNC parts producing system, streamlining production and increasing throughput. Consider your production needs and budget when deciding whether automation is necessary for your operation.
Choosing the Best Hydraulic Ironworker Machine For Your Workshop
When considering adding an ironworker to your workshop, it’s crucial to recognize that while numerous brands exist, many of them share similarities in design with the four major brands mentioned earlier. Beyond simply comparing prices or debating between new and used machines, there’s a multitude of factors to weigh. As you delve into the decision-making process, it’s essential to assess features, performance, and durability, alongside brand reputation and customer support. Remember to prioritize your specific workshop requirements, such as capacity, versatility, and safety features. With careful consideration and thorough research, you can select an ironworker that not only fits your budget but also meets your workshop’s needs and enhances productivity.
Key Factors When Choosing A Ironworker Machine
Selecting the right hydraulic ironworker machine for your workshop involves considering several key factors to ensure it meets your specific needs and requirements. Here are some steps to guide you through the process:
Assess Your Needs: Determine the type and volume of metal fabrication work you typically handle in your workshop. Consider factors such as the thickness and type of metal, the size of the components you work with, and the frequency of use.
Capacity and Power: Look for a hydraulic ironworker machine with the capacity to handle the thickness and type of metal you commonly work with. Ensure it has sufficient power and tonnage to cut, punch, and bend the materials effectively.
Features and Functions: Evaluate the machine’s capabilities beyond basic cutting and punching. Look for features such as multiple stations for different operations (e.g., punching, shearing, notching, bending), adjustable stroke controls, and quick-change tooling options.
Accuracy and Precision: Check the machine’s accuracy and precision in performing various operations. Look for features such as adjustable guides, digital readouts, and alignment aids to ensure consistent and precise results.
