Safety Information
Thank you for choosing handheld fiber laser welder machine. This user manual provides you with important safety, operation, maintenance and other information.Therefore, before using the product, please read this user manual carefully.To ensure safe operation and optimal operation of the product, please follow the following notes and warnings and other information in this manual.
جدول المحتويات
1.1 Safety Signs
May cause serious personal injury or even endanger life.
May cause general personal injury or damage to products and equipment.
1.2 Laser Safety Grade
According to European standard EN 60825-1, article 9, this series of lasers belong to the fourth class of laser instruments.The product emits laser radiation with a wavelength of 1080nm or near 1080nm, and the optical power emitted by the output head is greater than 100W~2000W (depending on the model). Direct or indirect exposure to such light can cause damage to the eyes or skin. Although the radiation is not visible, the beam can cause irreversible damage to the retina or cornea. Appropriate and certified laser protective glasses must be worn at all times while the laser is in operation.
- Be sure to wear laser safety goggles at all times when operating the product. Laser safety goggles have laser wavelength protection selectivity, so please select the laser safety goggles that meet the laser output band of the product. Even if the laser safety glasses are worn, it is strictly prohibited to look directly at the output head when the laser is energized (whether or not it is in the illuminated state).
1.3 Safety Signs
Laser equipment safety identification includes: safety warning, laser output warning, product certification, etc. The details of the security identification are shown in the following table:
1.4 Optical Security
Dust on the laser output head will cause the lens to burn out when the light comes out.
- Do not output the laser with the protection cap of the laser output head open, otherwise the laser output lens or crystal will be burned
1.5 Electrical Safety
Please ground the equipment through the PE wire in the power cord, and ensure that the grounding is firm and reliable.
- The laser equipment is grounded and the laser equipment casing is charged, which may cause personal injury to the operator.
Make sure the AC voltage supply is normal.
- Incorrect connection mode or power supply voltage will cause irreparable damage to laser equipment.
1.6 Other Safety Precautions
1) When the laser equipment is running, do not look directly at the laser output head.
2) Do not use fiber laser equipment in dim or dark environment.
3) Please strictly follow the laser equipment manual to operate the laser equipment, otherwise any damage of the laser equipment will not be guaranteed.
4) The laser equipment has no built-in accessories for use, all maintenance should be carried out by the our personnel, in order to prevent electric shock, please do not damage the label and open the lid, otherwise any damage of the laser equipment will not be guaranteed.
2. Product Introduction
2.1 Product Feature
Compared with traditional laser, fiber laser has higher photoelectric conversion efficiency, lower power consumption and higher beam quality.
Fiber lasers are compact and ready to use.
Because of its flexible laser output mode, it can be easily operated and flexibly used in various production environments.
Main Feature
- excellent beam quality
- high reliability
- high power stability
- power adjustable, fast switching response
- maintenance-free operation
- high electro-optical conversion efficiency
- high modulation frequency
- simple welding operation
- beautiful weld joint
- small welding deformation
- high welding efficiency
2.2 Model Coding
our Technology 1000W handheld fiber laser welding machine, LN-HW1000 model code is shown in the following table:
| لا. | Code sample | Code Description |
| 1 | LN | Products of our Technology Co., Ltd |
| 2 | HW | product category, handheld fiber laser welding machine |
| 3 | 1000 | 1000W laser power 1000W |
2.3 Packing List
Please refer to the packing list in the packing box.
2.4 Unpacking and Inspecting
Our specially designed packaging materials and boxes ensure that the laser equipment can always be fully protected during transportation.
However, in order to prevent unpredictable situations in the process of transportation, users still need to carefully check whether the packing box is properly placed before opening the box, and whether there is any damage or phenomenon such as collision, cracking and water flooding outside the box.
Once you find any abnormality in the external box, please inform our company in time so as to deal with it as soon as possible.
Please check whether the packing list is consistent with the actual goods after unpacking. If you have any questions, please contact our company in time.
When taking out the laser equipment out of the box, attention should be paid to avoiding the collision or violent vibration of the laser equipment.
When taking out the coiled laser output cable, special attention should be paid to the distortion, bending and pulling of the laser output cable, and the laser outputhead should be avoided from collision and vibration.
- Laser output cable is a precision optical device, distortion or excessive bending of the output cable, laser output head vibration and impact will cause irreparable damage to the laser.
2.5 Operating Environment
The operating environment of the handheld fiber laser welding machine is as follows:
| نموذج | LN-HW1000 | LN-HW1500 |
| Supply Voltage (V) | 220±20% V AC 50/60Hz | |
| Power Supply Capacity （kW） | 5.5 | 7.5 |
| Environment of Placement | Flat, no vibration and impact | |
| Operating Temperature | 10~40 | |
| Operating Humidity（%） | ＜70 | |
Warning：
1) Ensure reliable grounding before using laser equipment.
2) The laser output head is connected with the output cable. Please check the laser output head carefully to prevent dust or other pollution. Please use special lens paper when cleaning the laser output head.
3) If the laser is not used in accordance with the method specified in this manual, the laser may be in abnormal working state and lead to damage.
4) When the laser is in operation, it is strictly prohibited to install the laser output head.
5) Do not directly look at the laser output head. Make sure to wear laser eye protection when operating the laser.
- Do not expose the product to high humidity (humidity > 95%).
- Do not allow the product to operate below the ambient dew point temperature. (See Table 4)
Table 4 Constant dew point comparison table under ambient temperature and relative humidity
2.6 Cautions
1) Before the laser is connected to the AC power supply, make sure that it is connected to the correct input voltage (the laser model and the corresponding input voltage are shown in Table 3. The wrong input power supply will cause irreparable damage to the laser.
2) The laser may be damaged if it is not used in accordance with the control or adjustment mode specified in this manual.
3) For the laser output head adjusted, it is very important to ensure its cleanliness, otherwise it will cause irreparable damage to the laser.
4) Please cover the output head protection cap when the laser is not in use; Do not touch the output head lens; If necessary, use special lens paper and alcohol to clean the output lens.
5) The loss of optical power may be caused by not properly following the above specifications, and such loss will not be covered by the warranty.
2.7 Properties of Products
| model LN-HW1000 | LN-HW1000 | testing environment |
| optical property | ||
| rated output power （W） | 1000 | |
| operating mode | Continuous/modulation | |
| Power regulating range | 10~100 | |
| central wavelength（nm） | 1080±5 | rated output power |
| output power fluctuation（%） | ±1.5 | rated output power |
| Continuous running time≥5h | ||
| operating temperature25±1℃ | ||
| modulation frequency | 1~20,000 | rated output power |
| indicated power output of red light | 0.5~1 | |
| optical quality M2 | 1.5 | rated output power |
| الناتج cable length（m） | 10 | Customizable length |
| electrical properties | ||
| working voltage | 220±20%V AC、 50/60Hz | |
| Maximum power consumption（W） | 5500 | |
| other properties | ||
| Operating Ambient Temperature Range（℃） | 10-40 | |
| Working environment humidity range（%） | ＜70 | |
| Storage Temperature（℃） | -10~60 | |
| cooling method | water-cooling | |
3 Installation
3.1 Overall Dimensions
The figure shows the appearance of LN-HW1000 handheld fiber laser welding machine.
3.2 The installation and use of the output head
The output head of LN-HW1000 hand-held fiber laser welding machine is self-made hand-held wobble head.
The specific appearance is shown in Figure 2.
For hand-held swinging head, the safety line must be connected to the work table or the workpiece before the laser welding machine works, otherwise the laser will not work normally.
It is strictly prohibited to clamp the safety wire directly to the wobble head.
It is strictly prohibited to disassemble the output lens not by our technician, otherwise the warranty will be invalid.
3.3 Cooling system requirement
1) Cooling system water temperature setting: 25±1℃
2) Coolant fluid requirement：
The cooling water is pure water, and it is suggested that drinking pure water can be used.
In order to prevent pipeline blockage caused by mold growth in the water of the chiller, it is suggested to add ethanol when filling pure water, and the volume ratio of ethanol is 10%.
When the ambient temperature of the equipment is between -10℃ and 0℃,
30% ethanol solution by volume must be used and replaced every two months.
When the ambient temperature of the equipment is lower than -10 ℃ , dual-system (with heating function at the same time) chiller must be used, and ensure the uninterrupted operation of the cooling system.
3) Other requirements for cooling system:
When starting the cooling system for the first time, check whether there is leakage in the whole waterway system and joints.
Keep the vents of the equipment well ventilated to ensure adequate air intake.
If the laser equipment is not used for a long time, the cooling water inside the cooling system and the laser should be drained, otherwise it will cause irreparable damage to the laser.
Set the water temperature of the cooling system correctly according to the ambient temperature.
Set the water temperature too high will lead to the laser can not work normally, set the water temperature too low will lead to the laser or laser output cable to produce condensation water, which will cause the laser irreparable damage.
Before turning on the laser, it is necessary to ensure that the cooling system works normally and the water temperature reaches the appropriate temperature. [25±1℃ in summer and 25±1℃ in winter]
3.4 installation precautions
1) Place the laser equipment horizontally in an appropriate position and fix it as necessary.
2) Before the laser equipment is powered on, please check whether the power supply voltage of the laser equipment is stable (the laser model and corresponding power supply voltage are shown in Table 5 technical parameters of the product), and whether the grounding wire is good.
3) In the process of installation and disassembly, please pay attention to gently handle the laser output cable, do not be shaken.
4) In the process of installing the output cable, do not tread, extrude or over-bend the yellow/metal armored protective sleeve to avoid damage to the optical fiber.
5) The minimum bending diameter of the output optical cable of the laser equipment shall not be less than 20cm in the non-working state of transportation and storage;
The minimum bending diameter shall not be less than 30cm in the state of light 2021 exposure.
The laser output cable must be placed in a natural state as far as possible, and the distortion of the output cable is prohibited.
Too small the diameter of the output cable will cause damage to the laser.
4 Product Usage
4.1 front panel
Control panel：
1、EMERGENCY STOP：
The emergency stop button can be pressed to turn off the laser equipment and lock it immediately.
Rotate the release button clockwise and restart the device to return to normal operation
2、Key: Power switch of laser equipment.
Insert the key and turn it to the “ON” position to power the laser device.
3、System On: press the button to start the equipment system and the water cooling system.
4、Laser On: press the button to start the laser.
Laser panel:
The following is an example of Raycus 1000W laser, other lasers are similar.
1. Laser: Output light indicator. When the output light enabling button is pressed, the
LASER red light will light up.
2. POWER: Power indicator. When the green light is on, it means the POWER is turned
on.
Alarm: When the yellow light is on, it means that the machine alarms.
4. REM/OFF/ON: Key switch, power switch of the laser.
Insert the key and rotate to the “REM” position to turn on the laser.
5. Start: light out enabling button, with red light indication.
Please do not press this button for internal debugging.
6. Emergency Stop: Press to immediately turn off the laser and lock it.
Turn the release button clockwise to return to normal operation.
4.2 back panel
4.3 power connection
Before connecting the AC power supply, please check whether the laser equipment model and the provided AC power supply meet the power requirements listed in the operating environment of the laser equipment in Table 3.
power line：
Three strands at the end of the power cord, respectively marked L, N and PE.
Labeling instructions：
L -> live wire
N -> null line
PE -> protective ground wire
4.4 Water Filling & Discharging of Water Tank
After the device is properly connected to the power supply, operate the startup system according to the startup sequence of 4.5.
There is no cooling water in the water tank or the cooling water level is too low, it will alarm, and the laser is forbidden to start at this time.
The water tank must be filled with water, and the tank can be removed from the alarm and returned to normal operation before further operation.
Water tank filling operation steps:
1) After the system starts, the water tank will be powered on.
2) Insert the water inlet pipe into the water filling port of the water tank and insert the other end into the water.
3) Press and hold the water replenishing switch, and the water tank will automatically absorb water inward.
4) automatically stop absorbing water after reaching the highest water level.
Release the water supply switch.
5) Click the lower right corner of the water tank panel to start the system.
6) After the water tank system is started, the water begins to circulate, and the water
level will drop. If there is alarm again, continue to press the water replenishing switch
and add water.
7) Put away the water inlet pipe of the water tank for the next use.
Operation steps of water tank discharge:
1) Take out the water pipe at the sewage outlet of the water tank carefully.
2) unplug the water pipe, and the cooling water will flow out automatically.
3) After the cooling water runs out, put the plug back to the original taste and put it back to the water pipe.
4.5 starting sequence
1. Turn on the leakage switch after the equipment is properly connected to power.
2. Check whether the emergency stop button is pressed. Rotate clockwise to release the button.
3. Turn the key switch clockwise, and the device will be powered on.
4. Press the system start button to control the system and water cooling system to start (pay attention to adding water for the first time, see 4.4 Water tank adding and discharging steps).
After the system is started, enter the startup interface (as shown in Figure 6).
The default language of the system is simplified Chinese. If you need to change the language, you can directly click the corresponding language button, and the system will automatically switch the selected language.
Click the “Enter System” button to enter the main page of the system (as shown in Figure 7)
5. After the system is started, wait for the water temperature of the water tank to reach the set temperature (pay special attention to the water temperature in cold and humid areas to prevent condensation).
Press the laser start button and the laser starts.
6. Wait for 10S and press the start button on the control screen.
Start using it
4.6 shutdown sequence
Please turn off the laser equipment in the following order:
1) Turn off the laser start button;
2) Turn off the system start button;
3) Turn off the power key switch;
4) Disconnect the leakage switch;
5) Put away the output cable and the hand-held swing head.
4.7 parameter adjustment
Click the home parameter button to enter the parameter modification page.
Parameter modification page is shown in Figure 8:
4.7.1 parameter specification
Parameter ordinal：
The ordinal number of the parameter group. By changing the ordinal number, different parameters saved can be directly called, and up to 10 groups of parameters can be saved.
laser power ：
The power of the laser emitted by the laser, in percentage terms. For example, 40%.
The power of the equipment laser is 1000W. At this time, the output power is 400W.
pulse period:
The length of time of a pulse.
Pulse width:
The time during which the laser is emitted during one pulse cycle.
light opening delay:
After pressing the switch button, the light is delayed for a certain time.
light closing delay:
After releasing the switch button, delay turning off the light for a certain time.
Motor standby:
电机待机时的转速。The speed of the motor when it stands by.
Motor running:
The speed at which the motor is running.
Motor dormancy:
After the last use of the motor, after a certain period of time into hibernation state.
Wire feeding time delay:
Press the switch button and delay wire feeding for a certain time after the light is emitted.
Air supply delay:
After releasing the switch button, delay turning off the light for a certain time.
4.7.2 parameter configuration
After entering the page of parameter modification, click the corresponding parameter input box to enter the interface of parameter value input (as shown in Figure 9).
Each parameter has a corresponding limit.
See min and Max above the input box.
Enter the parameter values and click Enter to complete the input.
After setting the parameters according to the process requirements, click Save.
Parameter modification successful.
If multiple groups of parameters need to be set, click Save after setting one group of parameters, and then set the next group of parameters after changing the parameter serial number.
4.8 usage specification of welding
1. Protective gas must be connected in the welding process. Nitrogen is recommended. Adjust to the right pressure. On one hand, it can better protect the welding seam and obtain higher weld quality; on the other hand, it can prevent welding dust and splash from damaging the lens.
2. In the state of light, the minimum bending diameter of the cable shall not be less than 30cm. Prevent cable break damage.
3. The welding Angle is tilted to ensure that there is enough space for welding smoke to overflow.
5 Common Warning and Handling
Measures
5.1 alarm display
When the internal temperature of the laser is abnormal, the output power is abnormal, the power supply is abnormal, the condensation is abnormal and so on, the laser will alarm.
Alarm ALARM light (yellow) on the front panel of the laser lights up, and the laser stops emitting light and locks.
Connect the computer and open the upper computer software (download the upper computer software and software instruction, please contact our after-sales staff), in the laser and client software to establish normal communication.
All alarm states of the laser can be displayed on the client software interface.
5.2 alarm handling
The warning description of the laser and the possible solutions are as follows:
| Alarm Name | Warning description and resolution measures |
| System Timer Alarm | alarm instructions： The internal clock of the laser is abnormal. Possible solutions： When this alarm occurs, please contact our directly. |
| Laser On Button Alarm | alarm instructions： The light out button alarm occurs when the light out button on the front panel of the laser is pressed first, and then the laser is energized. Possible solutions： When the alarm occurs, please power off the laser and press the front panel light out enabling button, then power up the laser again to remove the alarm. If the alarm continues to occur, please contact our. |
| InterLock Alarm | alarm instruction： Interlock alarm, occurs when the laser InterLock isdisconnected. Possible solution： Short connect the pins of the InterLock, if alarm continues to occur, please contact our. |
| Current DriverAlarm | alarm instruction： Current drive plate alarm, the alarm occurs when the laser internal constant current drive plate abnormal. Possible solution： Restart the laser and try. If the alarm continues, please contact our. |
| Laser Out Alarm | alarm instruction： 1、 The laser will emitlight alarm after power on. Possible solution： After two consecutive light alarm, the laser on the power locks automatically, please contact our. 2、An optical alarm is produced when the laser is set up correctly without light output. Turn off the light brake and pull up the light output button on the front panel. Check whether the red indicator light is normally outputwithout light. If there is no red indicator light, stop using the laser immediately and contact the blue sink. If the red indicator light output is normal, please restart the laser to try, if the alarm continues to occur, please contact our. |
| Laser Power Alarm | alarm instruction： Power alarm, a power alarm is generated when the output power of the laser cannot reach the set value. Power alarm occurs only when the laser is emitting light. Possible solution: Restart the laser and try, if the alarm continues to occur frequently, please contact our |
| ACDC1 Alarm | alarm instruction： Laser power alarm 1, laser power failure or power supply system suddenly cut off and restart may cause alarm. Possible solution： Check whether the input AC voltage is normal, restart the laser when normal, if the alarm continues to occur, please contact our. |
| ACDC2 Alarm | alarm instruction： Laser power alarm 2, laser internal overcurrent or overpressure may lead to alarm. Possible solution： Check whether the input AC voltage is normal, restart the laser when normal, if the alarm continues to occur, please contact our |
| T1/T2 Alarm | alarm instruction： Low temperature/high temperature alarm occurs when the sensor in the laser detects an abnormal temperature inside the laser.High temperature alarm will be generated when the temperature of the monitoring point exceeds the set upper limit, and low temperature alarm will be generated when the temperature exceeds the set lower limit. Possible solution： In case of high temperature alarm, please check whether the water cooling system is normally turned on, whether the water temperature setting is correct, whether the water cooler works normally, and whether the water connection is abnormal. When the water cooling system works normally and the water temperature drops below 30℃, the laser is restarted. If the alarm continues to occur, please contact Lan Lian. In case of low temperature alarm, please check whether the actual water temperature of the chiller is too low. In addition, too low ambient temperature may also cause low temperature alarm when the laser cooler is started. If there is the above situation, it is necessary to wait until the water temperature of the chiller rises to more than 10℃, and then restart the laser to try. If the alarm continues to occur, please contact our. |
| Hum Alarm | alarm instruction： Laser internal condensation alarm, the laser detected that the current water cold plate temperature is lower than the current laser internal dew point temperature, there is a risk of condensation. Possible solution： Stop using lasers immediately. For the LN-HW1000 laser, please improve the working environment of the laser, make the ambient temperature lower than the internal temperature of the laser, restart the laser and try (it is suggested to configure an independent air conditioning room for the laser), if the alarm continues to occur, please contact our |
In addition to the above circumstances, if there is any doubt or alarm during the use of the laser, You can contact our for help.
6. Warranty, repair and return process
6.1 general warranty
All products manufactured to order or specifications are shipped, and the products with defects in materials and technology are guaranteed to meet the specifications under normal use.
our reserves the right to selectively repair or replace any products with defects in materials or technology during the warranty period. All products maintained or replaced within the warranty period are guaranteed free of charge only for those products with special problems. our reserves the right to collect payment for the products with defects under normal use.
6.2 Limitation of warranty
Damage of products and components (including optical fiber) caused by tampering, opening, disassembly, misinstallation and improvement caused by non-our personnel;
Or damage caused by misuse, negligence or accident;
Or use beyond the specifications, improper installation and maintenance, abuse or use not in accordance with the information and warnings in the user’s manual damage caused by the warranty are not covered.
It is the customer’s responsibility to understand and follow the operation instructions in the user’s manual and operation specifications. Damage caused by incorrect operation is not guaranteed, and accessories, optical fiber and other parts are not covered by the warranty.
Buyer must request in writing within 10 working days from the date of discovery of the product problem covered by the warranty, which does not cover third parties (including specified buyer, end user or customer, and does not include parts, equipment or other products not produced by our)
ملحوظة:
It is the customer’s responsibility to understand and follow the operation instructions in the user’s manual and operation specifications. Damage caused by incorrect operation is not guaranteed, and accessories, optical fiber and other parts are not covered by the warranty
6.3 Technical support and product maintenance
This product has no built-in parts for users to maintain, so all repairs should be carried out by our technicians.
If there is any alarm in the process of using the product, we should inform the technical personnel of our in time and deal with the problem.
All repair or replacement products must be placed in the original packing boxes provided by our, otherwise, our has the right to refuse free repair for any damage caused by this.
When you receive the products, please check whether the products are intact in time. If there is any abnormal situation, please contact the carrier or the company in time.
The company will continue to develop new products.
Product information listed in this manual is subject to change without prior notice.
All technical parameters are subject to the contract terms.
The above our company for the product warranty and service terms for user reference only, formal service and warranty content is subject to the agreement in the contract.
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