How to Operate and Adjust CNC Guillotine Shearing Machine – A systematic Guide

What is a CNC Guillotine Shearing Machine

A CNC guillotine shearing machine is a type of sheet metal cutting equipment that utilizes a hydraulic or mechanical system to shear or cut through metal sheets with precision and accuracy. The term “guillotine” refers to the mechanism used in these machines, which resembles the action of a guillotine blade descending to cut the material.

Here’s an overview of the main components and features of a CNC guillotine shearing machine:

Frame: The frame provides the structural support for the machine and houses the cutting components. It is typically made of heavy-duty steel to withstand the forces involved in the shearing process.

Blades: Guillotine shearing machines feature a pair of sharp blades, with one fixed in place and the other movable. The movable blade is actuated by a hydraulic or mechanical system to perform the cutting action.

Hydraulic System: Many modern CNC guillotine shearing machines utilize hydraulic systems to power the cutting mechanism. Hydraulic cylinders apply force to the movable blade, allowing it to shear through the metal sheet with precision.

CNC Control System: CNC (Computer Numerical Control) technology is integrated into these machines to automate and control the cutting process. Operators can input cutting parameters, such as material thickness and cutting length, into the CNC control panel to achieve accurate and repeatable cuts.

Back Gauge: A back gauge is used to position the metal sheet accurately before cutting. CNC guillotine shearing machines may feature programmable back gauges that can be adjusted to accommodate different sheet sizes and cutting requirements.

Safety Features: Safety features such as safety guards, emergency stop buttons, and light curtains are incorporated into CNC guillotine shearing machines to ensure operator safety during operation.

CNC guillotine shearing machines are commonly used in various industries, including metal fabrication, automotive manufacturing, aerospace, and construction. They offer high precision, efficiency, and versatility in cutting a wide range of sheet metal materials, including steel, aluminum, and stainless steel. Additionally, CNC control allows for automation, reducing operator fatigue and increasing productivity.

CNC Control System

The CNC (Computer Numerical Control) control system is the heart of a CNC guillotine shearing machine, offering precise control and automation of the cutting process. Here’s an introduction to the CNC control system of a CNC guillotine shearing machine:

Functionality: The CNC control system serves as the brain of the guillotine shearing machine, providing control over various cutting parameters such as material thickness, cutting length, blade gap, and cutting angle. It translates programmed instructions into precise movements of the cutting blade and other machine components.

Programming Interface: Operators interact with the CNC control system through a user-friendly interface, typically consisting of a control panel or touchscreen display. This interface allows operators to input cutting parameters, select cutting programs, and monitor the cutting process in real-time.

Automation: One of the key features of the CNC control system is automation. Once the cutting parameters are programmed into the system, the CNC control system automatically executes the cutting operation, eliminating the need for manual intervention. This automation improves efficiency, accuracy, and repeatability in cutting operations.

Precision and Accuracy: The CNC control system enables precise control over the cutting process, resulting in accurate and consistent cuts. Operators can set tight tolerances and achieve high levels of accuracy, even when cutting complex shapes or profiles.

Safety Features: Modern CNC guillotine shearing machines are equipped with advanced safety features integrated into the CNC control system. These features include emergency stop buttons, light curtains, and overload protection mechanisms to ensure operator safety during operation.

Diagnostic and Monitoring Capabilities: The CNC control system provides diagnostic and monitoring capabilities, allowing operators to detect and troubleshoot any issues that may arise during the cutting process. Real-time feedback on cutting parameters such as blade position, material feed rate, and cutting force helps operators optimize performance and minimize downtime.

Versatility: CNC guillotine shearing machines with a CNC control system offer versatility in cutting a wide range of materials and thicknesses. Operators can easily switch between cutting programs and adjust cutting parameters to accommodate different job requirements.

CNC control system of a CNC guillotine shearing machine enhances productivity, accuracy, and safety in sheet metal cutting operations, making it an essential component of modern metal fabrication facilities.

Types of CNC Guillotine Shearing Machine

There are primarily two main types of CNC guillotine shearing machines based on the cutting method they employ:

Hydraulic Guillotine Shearing Machine:

Hydraulic guillotine shearing machines use hydraulic cylinders to power the cutting process. These machines offer high cutting accuracy, reliability, and versatility across a wide range of materials and thicknesses.

They typically feature a hydraulic system that applies force to the movable blade, which then shears through the metal sheet.

Hydraulic guillotine shearing machines are suitable for various applications in metal fabrication, including cutting sheets, plates, and profiles.

Mechanical Guillotine Shearing Machine:

Mechanical guillotine shearing machines utilize a mechanical linkage or flywheel system to power the cutting action. These machines are known for their high cutting speeds and robust construction.

They feature a mechanical drive system that generates the force required to shear through the metal sheet.

Mechanical guillotine shearing machines are suitable for heavy-duty cutting applications and are often used in high-volume production environments.

Both types of CNC guillotine shearing machines offer advantages depending on the specific requirements of the application. Hydraulic machines are preferred for their precision and versatility, while mechanical machines excel in high-speed cutting operations. Additionally, CNC control systems can be integrated into both types of machines to automate and control the cutting process, further enhancing efficiency and accuracy.

How to Adjust CNC Guilloting Shearing Machine

Adjusting the Shearing Angle of the Blade

The shearing angle of the blade is the angle between the blades. It can be adjusted to match various materials. The shearing angle should be set according to the material’s thickness, making your cutting process more efficient and accurate.

The shearing angle is measured in degrees, with the most common being 0°, 22.5°, 45°, and 90°. The 0° setting is used for soft materials like plastic or rubber, while 45° is best suited for metals and other hard materials.

Adjustment of the Back Gauge

The back gauge is a movable plate that is used to hold the workpiece. It should be adjusted to be parallel to the blade and at the same height as the blade. This will ensure that your material is not bent when you cut it.

Adjusting your back gauge can be done by loosening or tightening screws in front of and behind your machine (called feed rollers). If there are no screws here, then use an adjustable wrench or pliers and turn them counterclockwise until they stop turning. Just slightly tighten up everything again using another tool like a screwdriver or wrench.

Adjustment of the Clearance Between Blades

Adjusting the clearance between the blades is crucial in using a guillotine shearing machine. The clearance between the blades is the distance between their edges, which determines how much metal can be separated by each stroke of your guillotine machine.

The thickness of your material will determine what range of clearances you should use for cutting it. If you are cutting thin pieces of metal, for example, then you’ll need to have almost no clearance at all; if you are working with thick pieces (or any material that requires multiple passes through your blade), then more clearance is needed so that less material is wasted on each pass.

How to Operate and Use a CNC Guillotine Shearing Machine

Operating and using a CNC guillotine shearing machine requires careful attention to safety procedures and familiarity with the machine’s controls. Here’s a step-by-step guide:

Preparing the Machine:

Ensure the machine is placed on a level surface and securely anchored to prevent movement during operation.

Check the hydraulic or mechanical system for any leaks or malfunctions and address them promptly.

Verify that all safety guards and devices are in place and functioning correctly.

Powering On:

Turn on the main power switch of the CNC guillotine shearing machine.

If applicable, activate the CNC control system and load the cutting program or enter cutting parameters manually.

Material Preparation:

Prepare the metal sheet to be cut according to the required dimensions and thickness.

Ensure the material is clean and free from any debris that could affect the cutting process.

Setting Up the Back Gauge:

Adjust the back gauge to the desired position using the CNC control panel or manual adjustment knobs.

Position the material against the back gauge to ensure accurate cutting.

Blade Clearance Adjustment:

Adjust the blade clearance based on the material thickness using the CNC control panel or manual adjustment knobs.Ensure the blade clearance is set correctly to prevent excessive wear and tear on the blades and ensure clean cuts.

Initiating the Cutting Process:

Activate the cutting cycle using the CNC control panel or foot pedal, depending on the machine’s configuration.

Monitor the cutting process closely to ensure accurate and precise cuts.

Post-Cutting Checks:

Inspect the cut pieces for quality and accuracy, checking for any defects or irregularities.

Remove any burrs or sharp edges from the cut edges using deburring tools or other finishing methods.

Shutting Down the Machine:

Once the cutting process is complete, turn off the machine’s power and ensure all moving parts have come to a complete stop.

Clean the machine and remove any debris or scrap material from the work area.

Maintenance:

Perform regular maintenance tasks as recommended by the manufacturer, such as lubricating moving parts and inspecting hydraulic or mechanical components.

Address any issues or abnormalities promptly to prevent downtime and ensure optimal performance.

By following these steps and adhering to safety guidelines, operators can effectively and safely operate a CNC guillotine shearing machine to achieve accurate and precise cuts in sheet metal materials.

Conclusion

A guillotine shearing machine is a cutting tool that has many uses. It can be used to cut materials like metal, wood, and plastic. The main advantage of using a guillotine shearing machine over other types of machines is that it provides accurate cuts without affecting the integrity or quality of the material being processed. It also saves time and cost compared to conventional methods like sawing or drilling holes into solid materials.