1500W Fiber Laser Source Manual

Thank you for using this manual. Please take time to read and understand this 1500w fiber laser source manual and familiarize yourself with the operating and maintenance instructions before you use the product. We strongly recommend that the operator read the Section 2 titled “Safety Information” prior to operating the product.

This User's Guide should stay with the product to provide you and all future users and owners of the product with important operating, safety and other information.

Мы подчеркиваем те части документа, на которые вам следует обратить особое внимание. Пожалуйста, обратите внимание на эту информацию, чтобы предотвратить ненужные повреждения.

MFSC 1500W Fiber Laser Series products provide a wide range of wavelength from 1060nm to 1100nm.The lasers are water-cooled and maintenance-free and with a wall plug efficiency of more than 30% and deliver high efficiency, high reliability and high performance.

Глава 1: Характерное объяснение

Maxphotonics' MFSC 1000X-1500X CW Волоконный лазер Series are Class 4 laser products and are designed and tested with safety. By following this User Guide and applying sound laser safety practices, it will be a safe and reliable device.

Лазерный свет обладает уникальными характеристиками, которые могут представлять опасность.

Поэтому лазерный свет обычно не может ассоциироваться с другими источниками света, и все операторы и люди, находящиеся вблизи лазера, должны знать об этих особых опасностях.

In order to ensure the safe operation and optimal performance of the product, please follow all warnings and safety instructions in this guide during process of operation, maintenance and service.

Для обеспечения безопасности операторов операторам настоятельно рекомендуется не открывать оборудование в частном порядке в любое время. С данным изделием не связаны обслуживаемые пользователем детали, оборудование или узлы. Лазеры, демонтированные несанкционированным образом, не подлежат гарантии.

1 -Safety Conventions

All safety warning symbols during operating process of the laser include:

ПРЕДУПРЕЖДЕНИЕ:

There is a potential hazard to the human body; ( laser radiation- left pic) ( shock-right pic) needs to follow certain procedures,

otherwise it may cause certain harm to you or others'body. Do not violate the requirements of the warning label during operation to ensure the personal safety of the operator.

Refers to a potential hazard on product. It requires a

procedure that, if not correctly followed, may result in

damage to the product or components. In order to ensure

normal use of equipment, do not violate the requirement

of the CAUTION sign.

NO SYMBOL:

IMPORTANT:Refers to any information regarding the operation of the product. Please do not overlook this information.

ПРИМЕЧАНИЕ :

◎ This device is classified as a high power Class IV laser instrument. It may emit up to 1000W average power from 1060nm to 1100nm. This level of light may cause damage to the eye and skin. Despite the radiation being invisible, the beam may cause irreversible damage to the retina. Laser safety eyewear is not provided with this instrument, but must be worn at all times while the laser is operational.

2-Laser protection

1.Laser Protection Requirements

Вы должны носить защитные очки при работе с лазером и рационально выбирать защитные очки в соответствии с длиной волны лазерного излучения. Если устройство представляет собой настраиваемый лазер или продукт Рамана, оно излучает свет в диапазоне длин волн, и конечный пользователь должен убедиться, что используемые защитные очки для лазерной защиты защищают от света, излучаемого устройством во всем диапазоне длин волн.

2.Laser Protective Equipment Suppliers

Maxphotonics рекомендует вам материалы или оборудование, предоставленные следующими поставщиками средств лазерной защиты, включая LaserVision USA, Kentek Corporation, Rochwell Laser Industries и т. д. Вся информация о поставщиках предоставляется Maxphotonics исключительно для удобства использования, поэтому Maxphotonics не несет ответственности за любые проблемы, вызванные использованием продукции вышеупомянутых поставщиков.

3-Стандартный эталон

Электромагнитная совместимость и помехоустойчивость:

EN 55011: 2010

EN 55024: 2010 + A1: 2015

EN 55032: 2015

CISPR 11

FCC ЧАСТЬ 15 Класс A

ICES-003 выпуск 6, класс A

EN 61000-3-3: 2013

EN 61000-3-2: 2014

EN 61000-4-2: 2009

EN 61000-4-3: 2006 + A2: 2010

EN 61000-4-4: 2012

EN 61000-4-5: 2014 + A1: 2017

EN 61000-4-6: 2014

EN 61000-4-8: 2010

EN 61000-4-11: 2004 + A1: 2017

Power supply safety:

EN 61010-1: 2010

Безопасность лазера:

EN 60825-1: 2014

CDRH 21 CFR 1040.10

Функциональная безопасность:

EN 60950-1: 2006 + A11: 2009 + A1: 2010 + A12: 2011 + A2: 2013

Please note:

◎ Performances of Maxphotonics MFSC laser meet the CE EMC certification requirements, the EMC requirements specified in "EMC Directive" of European market, the anti-interference requirements specified in "EMC" standard EN55011 emission and EN61326-1: 8006, and the emission requirements of group 1 classification A specified in EN55011.

◎ In accordance with relevant national standards and requirements, the laser must be classified according to its output power and laser wavelength. All MFSC 1000X-1500X CW Fiber Laser Series products with high power belong to Class 4 products (according to section J，1040.10 (d) of Part Ⅱ , 21 CFR).

◎ According to the standards of EU, the equipment belongs to Class 4 instrument (according to Chapter 8, EN 60825-1).

4-Общие инструкции по технике безопасности

1. Specular Reflection

Часто в выходном порту лазера под разными углами генерируется множество вторичных лазерных лучей. Эти расходящиеся лучи возникают, когда первичный луч лазера отражается от гладкой поверхности, и их называют зеркальными отражениями. Хотя эти вторичные лучи могут быть менее мощными, чем общая мощность, излучаемая первичным лучом, их интенсивность может быть достаточно большой, чтобы вызвать повреждение глаз и кожи, а также поверхности материалов.

ПРЕДУПРЕЖДЕНИЕ:

◎ Необходимо проявлять осторожность, чтобы избежать/свести к минимуму зеркальные отражения, поскольку лазерное излучение невидимо!

2.Safety Instructions of Accessories

The photosensitive elements integrated in laser-related optical accessories may be damaged by laser exposure, such as video cameras, photomultiplier tubes, and photodiodes. Attention should be paid to related device protection.

ПРЕДУПРЕЖДЕНИЕ:

◎ Лазерный свет Maxphotonics MFSC достаточно силен, чтобы резать или сваривать металл, прожигать кожу, одежду и краску. Кроме того, этот свет может воспламенить летучие вещества, такие как спирт, бензин, эфир и другие растворители. Во время рабочего процесса горючие материалы вокруг лазера должны быть изолированы.

3.Optical Operating Instructions

We strongly recommend that you read the following procedures before operating the laser:

（1）Never look directly into the laser output port when the power is turned on.

（2）Avoid positioning the laser and all optical output components at eye level.

（3）Equip with laser beam casing.

（4）Remove the end-cover before switch ON laser. Or else the output head will be damaged irreversibly.

（5）Ensure that all personal protective equipment is suitable for the output power and wavelength range of the laser.

（6）Use the laser in a room with access controlled by door interlocks. Post warning signs. Limit the safety areas to operate the laser.

（7）Please do not operate laser in darkened environments.

（8）Do not turn on the laser without an optical coupling fiber or the optical output connector.

（9）Do not install or detach cutting heads or collimators when laser is active.

（10）Carry out commissioning, calibration and focusing at low output power and then increase the output power gradually when the calibrating and focusing work is done.

（11）If the equipment is operated in a manner not specified in this document, the protection devices and performance of the equipment may be impaired and the warranty will be voided.

ОСТОРОЖНОСТЬ :

◎ The output of the laser is delivered through a lens with an anti-reflection coating. If the backward-stage light path of your laser has the optical lens, please strictly inspect the lens of the output head and the backward-stage lens of the laser, and ensure that there is no dust and any other impurity on the lens.

Please note that any macroscopic attachment may cause extreme damage to lens or burn the laser or any backward-stage light path equipment.

◎ For cleaning instructions of the lens, please refer to the "Optical Fiber Connector Inspection and Cleaning Guide".

◎ Hot or molten pieces of metal may be produced when the laser is under operation. Exercise caution if debris is produced in operation.

◎When implement commissioning and calibration of laser output, it’s necessary to set the quality of the spot emitted from the laser at low power levels via an infrared viewer, and then gradually increase the output power.

ПРЕДУПРЕЖДЕНИЕ :

◎ Убедитесь, что средства индивидуальной защиты соответствуют выходной мощности и диапазону длин волн лазера.

◎ Никогда не смотрите прямо в оптическое волокно или коллиматор и обязательно надевайте защитные очки при каждой операции.

4.Electrical Operating Instructions

Мы настоятельно рекомендуем вам прочитать следующие процедуры перед эксплуатацией лазера:

(1) Please ensure that the equipment casing is well grounded, and any interruption in the grounding circuit may cause personal injury;

(2) The power supply connected to the equipment, please make sure that the protection ground is connected before use;

(3) In order to reduce the risk of fire, the line fuses can only be replaced by the same type and the same level if necessary, and cannot be replaced by other fuses or materials;

(4) Ensure that the laser input AC voltage is the normal AC mains voltage (single-phase voltage 200-240VAC), and the wiring is correct. Any wrong wiring method may cause personal or equipment damage;

(5) There are no parts, components or components that the user needs to repair by himself. All maintenance work needs to be done by Chuangxin laser professionals;

(6) Do not remove the casing, disassemble the laser and damage related labels, there is a risk of electric shock or burns;

(7) Any product that has been disassembled and disassembled will no longer enjoy warranty rights.

ПРЕДУПРЕЖДЕНИЕ :

◎ The input voltage of the laser is single-phase AC current (200-240VAC), which may cause risk of electric shock. All the relevant cables and connection wires have potential hazards.

5.Environment Conditions and Precautions

Для обеспечения безопасности рабочей зоны лазера должны быть применены соответствующие ограждения, включая, помимо прочего, знаки безопасности лазера и блокировочные устройства. Соответствующие операторы должны быть обучены и проверены и знать обычные требования безопасности для работы с лазером.

Meanwhile, it is important that the output components shall not be installed at eye level. Because of interaction of the laser and the metal material, the radiation of high-level ultraviolet light or visible light may be produced. Make sure that the laser is provided with the protective cover to prevent the eyes or other parts of human bodies from damage by radiation.

Мы рекомендуем вам соблюдать следующие эксплуатационные меры продлить срок службы лазера:

(1) Please ensure that the working area is properly ventilated and the laser is placed in a cabinet with temperature and humidity control and dustproof function.

Do not expose the laser to high temperature and high humidity.

(2) Operating the equipment at high temperatures accelerates aging, increases current thresholds, and reduces laser sensitivity and conversion efficiency. If the device is overheated, please stop using it and ask for help from Krrass Laser.

Caution:

◎ Please operate the equipment carefully to avoid accidental damage to the equipment.

◎ If the laser is placed in an environment below 0°C, be sure to add a corresponding antifreeze to the water tank of the chiller. If the machine is not

used for a long time, be sure to drain the water in the inlet and outlet channels (high-pressure air gun is recommended) to prevent the residual water from freezing and damaging the water-passing devices.

5-Дополнительная информация по безопасности

Дополнительную информацию о безопасности лазерного излучения см. в списке below ：

Американский институт лазеров (LIA)

13501 Ingenuity Drive, офис 128

Орландо, Флорида 32826

Телефон: 407 380 1553, Факс: 407 380 5588

Бесплатный номер: 1 800 34 ЛАЗЕР

Американский национальный институт стандартов

ANSI Z136.1, Американский национальный стандарт безопасного использования лазеров

(Доступно через LIA)

Международная электротехническая комиссия

МЭК 60825-1, издание 1.2

Центр приборов и радиологического здоровья

21 CFR 1040.10 - Performance Standards for Light-Emitting Products

US Department of Labor - OSHA

Publication 8-1.7 - Guidelines for Laser Safety and Hazard Assessment.

Оборудование для лазерной безопасности

Издательство Лорин

Оборудование для лазерной безопасности и руководства для покупателей

Chapter 2: Product Description

1-Особенности

MFSC 1000X-1500X CW Fiber Laser Series are compact and efficient and high quality laser output lasers developed for industrial application. They are mainly applied to the fields of puching, welding, cutting, etc.

Основные характеристики:

1. Высококачественный лазерный выход

2. Высокая мощность, высокая эффективность

3. Высокая надежность, длительный срок службы.

4. Компактный, прочный корпус.

5. Интерфейс расширенного программирования

Приложения:

1. Промышленное применение

2. Научные исследования

Конфигурация из 2 модулей

Maxphotonics предлагает множество настраиваемых режимов. Это руководство даст полные инструкции для всех режимов, см. раздел 6.3-6.6.

Коды обозначения моделей 3-лазера

4-Certification

Maxphotonics подтверждает, что данное оборудование было тщательно протестировано и проверено и соответствует опубликованным спецификациям перед отправкой. Получив оборудование, проверьте, не были ли повреждены упаковка и принадлежности при транспортировке. Если повреждения очевидны, немедленно свяжитесь с Maxphotonics.

5 - Front Panel Description

6-Back Panel Description

7-Optical Output Terminal

1 .Optical Output Head

The optical output head come with a protective window that can be replaced if damaged. Please refer to 6.4 about the cleaning method.

Make sure that the black end cap of the QBH head is removed prior to use and is usually arranged with the laser.

Chapter 3: Specification

1 -Optics Characteristic Parameters

2 -General Characteristic Parameters

3-Условие водяного охлаждения

ОСТОРОЖНОСТЬ :

◎ The Chiller needs to meet the requirements of the above table under the conditions of a circulating temperature of 40 ° C and an outlet temperature of 26 ° C.

◎ The above recommended water pressure requires the pressure drop of the main line Δp ≤ 0.5bar. If this value is exceeded, the main circuit water pressure should be increased accordingly.

◎ The cooling water and filter element need to be replaced once a month; before winter (referring to low temperature environment of 0° C and below), the cooling water should be replaced with a suitable antifreeze (for example, glycol antifreeze, excessive addition is strictly prohibited, antifreeze thermal conductivity coefficient)

Low, excessive addition may cause poor heat dissipation). After the winter is over, the antifreeze should be replaced with distilled water and the filter element should be replaced to restore the maintenance frequency once a month.

4-QBH Состояние водяного охлаждения

ПРИМЕЧАНИЕ:

◎ External light path tube inner diameter ≥ 8mm, length ≤ 15m;

◎ Длина трубы Φ6, подключенной к LOE после переключения с внешнего светового пути, составляет ≤ 1 м;

◎ QBH соединен последовательно с режущей головкой;

◎The above recommended external light path water pressure requires the pressure drop of the cutting head Δp ≤ 1.5bar. If this value is exceeded, the external light path water pressure should be increased accordingly

5-Требования к среде установки

1.Требования к степени чистоты окружающего воздуха для установки выходной головки оптического волокна: 1000 или более строгий класс. Предложения по конфигурации стандартного рабочего места очистки;

2. температура рабочей среды лазера: 10°C–40°C;

3. влажность рабочей среды лазера: 10%-85%;

4.Avoid the condensation environment,the specific control standards are as follows:

ПРИМЕЧАНИЕ :

◎ In order to ensure a good operating environment of the laser, to reduce the probability of failure due to condensation. We recommende to prepare an air conditioned room for the laser, so that the temperature in the air-conditioned room is ≤ 30 ° C, and the relative humidity is ≤ 70%. The water cooler should be placed in a different space from the laser. It is forbidden to place the water cooler in the air conditioned room;

◎ Лазерная головка работает при циркулирующей температуре. Во избежание образования конденсата на лазерной головке необходимо отрегулировать температуру охлаждающей воды внешнего светового тракта до комнатной температуры. Запрещается охлаждать лазерную головку низкотемпературной охлаждающей водой.

6-Структурная схема

Laser Three Views.（Unit：mm）

Chapter 4: Disassembly Guide

1-Disassembly Step

The laser belongs to the precise valuables, so Maxphotonics recommends the following steps to unpack the packing box.

Please unpack according to the following steps:

(1) Place the package containing the laser device on a horizontal platform, such as a floor or a large table;

(2) Open the main package and remove the foam cover;

(3) The fiber is placed on the top plate of the laser. Please take it out carefully to ensure that the maximum bending radius of the fiber optic cable is >200mm. When removing, it is recommended that the three people cooperate with each other. Two people lift the laser body and the other person is responsible for removing the cable.

(4) Remove the foam cover and take out the accessory.

(5) Please check the accessories according to the Packing List.

(6) Please keep all the items after unpacking in case of future transportation or storage.

ОСТОРОЖНОСТЬ:

◎ If any damage of the external package and internal parts has been found upon receipt of product, please contact Maxphotonics Co., Ltd. or designated agent immediately

2-Packing List

Chapter 5: Operation Guide

1 - Notice

Caution:

◎ Please refer to Section "Detail Specification Table" for proper electrical power.

◎ Refer to Section "General Safety Instructions" for inspecting whether the configuration environment of peripheral work of the laser meets the

requirements.

2 - Electrical Power Connection

A power input cord of the laser shall be connected to single-phase AC current.

Please make sure the grounding cord is perfectly connected, or the laser may be damaged potentially.

For ensuring the safety feature, Maxphotonics recommends you connect a 32A circuit breaker (air switch) in series between the power supply unit and the laser.

Эта электрическая мощность должна находиться в непосредственной близости от блока питания оборудования и иметь возможность легкого отключения.

Refer to Section "Detail Specification Table" to determine your electrical specification if you have any problem about wiring.

3- Extension Interface

The laser CTRL interface is a high quality DB25 interface that provides a variety of signals for the functional control of the laser, as described below:

4-Fiber Connector Inspection and Cleaning Guide

1.Tools

For cleaning a fiber connector you need the following materials:

（1） Powder-free rubber gloves or fingerstall

（2） Lint free optical cleaning wipes and/or swabs

（3）Ahydrous ethanol（Optical level, pure >99.5%）

（4）Compressed air (oil free, water free)

（5）Microscope

（6）Light source

ОСТОРОЖНОСТЬ :

◎ It is imperative that the protective lens are checked for dirt, dust, or damage before you use the fiber connector. It will lead to heavy damage if the laser equipped with dirty or damaged fiber connector.

◎ The use of a dirty fiber connector can result in laser damage, which is not covered by the Maxphotonics' warranty.

◎ The laser will not be covered by the Maxphotonics' warranty if the buyer change the laser without permission.

ВАЖНЫЙ :

◎ It is imperative that you wear powder-free rubber gloves during this cleaning procedure! It is hereby stated that damage to the fiber connector can occur due to mishandling, the use of incorrect cleaning procedures, or chemicals for cleaning. This is not covered by the Maxphotonics' warranty.

◎ Ethanol concentration should be above 99.5% during cleaning.

2.Operating Procedures

Cleaning and maintaining according to the following procedures:

（1） Switch off the laser power, and place the key switch on position of ''OFF'';

（2）Remove the black outer protective sleeve and leave the white inner cap on and clean the fiber connector exterior with optical cleaner, wipe it with a clean optical wipe and dry it with compressed air.

（3）Place fiber connector in the holder of the microscope, remove the white inner cap from the connector.

（4）Focus the microscope onto the connector surface so that the protective lens can be seen clearly from the microscope.

（5）Check the surface carefully. If some contamination is visible on the surface, cleaning is necessary:

1. Put a few drops of alcohol onto the lint free swabs and throw away the excessive alcohol.

2. Place the swabs on the dust via microscope.

3. Cleaning the dust carefully, and move it to the edge of lens.

4. Repeat these cleaning steps until all contamination is removed. Take a final check under the microscope.

（6） Reinstall the inner cap and the outer sleeve onto the cleaned fiber connector.

（7）Take out the cap and sleeve, then connect the fiber connector with cutting head quickly and fasten them. (Place the cap face down on a clean surface or a lint-free wipe.)

IMPORTANT：

◎ Do not reuse non-woven cotton or cotton swabs.

◎ Do not touch the protective lens of the fiber connector with your fingers.

◎ Do not blow directly with the mouth to protect the surface of the lens from dirt, which may cause new dirt.

◎ Не прикасайтесь пальцами к кончику чистящего тампона.

◎ Please don't forget to clean when you put back the protective cover and sleeve.

◎ When using compressed air, do not blow dirt directly from the front. Use side blowing to avoid dirt from entering the surface.

◎ If the fiber optic connector cannot be replaced immediately on the optical component, cover the tail with a protective cover that has been cleaned with compressed air.

5-Start Step

WARNING：

◎ Make sure that all the electrical connections (including cooling water connections) are connected prior to use. All the connectors must be held

steady with screws if possible.

◎ NEVER look directly into the output fiber and make sure that you wear the laser safety eyewear while operating the product.

◎ Make sure all power is removed from the laser when wiring.

Starting procedures are as follows:

（1）Start the water-cooling machine;

（2）Remove the end cap of the collimator;

（3）Make sure that the end surface of the collimator is clean and not covered with impurities;

（4）Make sure that the emergency stop switch is turned on;

（5）Open the power supply of the laser;

（6）Place the key switch of the front panel on position "ON".

（7）Press the START button on the front panel. (For external control method)

6- Mode Description

Режимы работы лазера следующие:

（1）Internal control: Control the output of the laser via control software. This mode is used for checking whether the laser is normal or not, and testing the laser power.

（2）External Control: Control the output of the laser via external control line (EE, modulation, 0-10V analog voltage and START button). This mode is used for cutting and welding.

7-Software Description

(1) Enter "Chuangxin Laser Official Website"-"Download Center"-"Install Software", and download "G3 Series-Software Installation Guide", "NET4.6", "G3-Series-n.n.n.n". (The version is updated from time to time, subject to the official website announcement without notice.)

(2) Decompress the downloaded compressed package, and install the operating environment (NET4.6) and monitoring software (G3-Series-n.n.n.n) referring to the "G3 Series-Software Installation Guide". (Win10 system or system with .NET 4.6 installed, no need to install NET4.6).

(3) After installing the operating environment and monitoring software, a "G3- Series" shortcut will appear on the desktop.

(4) Проверьте, является ли интерфейс связи объединительной платы лазера RS232 или EtherNet, подключите его к компьютеру и включите лазер.

(5) Double-click the desktop "G3-Series" shortcut to open the monitoring software and enter the following connection interface.

(6) If the laser backplane is an RS232 interface, the monitoring software communication mode is selected as COM (the default is COM), and the corresponding COM number is selected, and then click the "Login" button to try to connect with the laser.

(7) If the laser backplane is an EtherNet interface, select the communication mode of the monitoring software as IP2, enter the laser IP address (default is 192.168.0.178), and click the "Login" button to try to connect with the laser.

If the laser is powered on and the model can match the monitoring software, it will enter the following monitoring interface.

(8) Connect the laser to the PC using the port communication cable provided with it. Select the port number and click Connect Laser to enter the following monitoring interface.

(9) Decryption page.

Tip: The software installation and use instructions specific details, official

website software manual.

8-Error Listing

Точки оповещения о неисправностях, устанавливаемые лазером, включают в себя:

Chapter 6: Service and Maintenance

1-Заметки по техническому обслуживанию

ОСТОРОЖНОСТЬ :

◎ Внутри нет обслуживаемых оператором деталей. По всем вопросам обслуживания обращайтесь к квалифицированному персоналу Maxphotonics.

◎For ensuring that the repairs or replacement within the warranty scope can be carried out, and perfectly maintaining your interests, please submit application to the Maxphotonics or the local representative after finding the faults. Upon receiving our authorization, you need to pack the product in a suitable package and return it.

◎ При обнаружении повреждений после получения товара вам следует сохранить доказательства, чтобы иметь возможность предъявить свои права грузоотправителям.

ВАЖНЫЙ :

◎ Не отправляйте продукцию в Maxphotonics без RMA.

◎If the product is beyond the warranty period or the warranty scope, customers shall be responsible for the repairing cost.

ИЗМЕНЯТЬ :

◎ Мы имеем право изменять любой дизайн или структуру нашего продукта, и информация может быть изменена без предварительного уведомления.

2-Услуги

More problems regarding the safety, set-up, operation or maintenance please reading this "User Guide" carefully and flowing the operation steps stictly. Please call the Customer Service Department for other questions.

Please call the Customer Service Department for other questions: 400-900-9588.

После проверки ваши проблемы будут рассмотрены нашей группой технической поддержки.

Если проблемы не удается решить, возможно, вам придется вернуть изделие в Maxphotonics для дальнейшего устранения неполадок.